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 Hiroshima Municipal Technical High School
  http://www.hiroshima-kougyo-h.edu.city.hiroshima.jp/
Information Electronics Department

Interview completed in December 2007

 
Installed System Software Installed
  MDX-40   3D CG: Shade (e frontier, Inc.)
3D CAD: Alt Designer (GeTECS Corporation)
Processing software: Modela Player 4, Dr. Engrave (included with the MDX-40)
     
Materials Processed
 

Chemical wood (Sanmodur, Saikowood)
Acrylic materials
Foam (Styrofoam)

 

Hiroshima Municipal Technical High School was established in 1924 as Hiroshima Technical Training School with the motto, “autonomy, respect and diligence.” Locals affectionately call the school by its nickname, “The city’s tech.” The Information Electronics Department teaches students the fundamentals required for today’s information society, including basic subjects such as electrical engineering and electronics and practical training in computing, data communications, electronic control and communications. The high school also participates in high school-university projects in partnership with Hiroshima City University. In 2006, the high school was selected for the “Aspire to be a Specialist! (Super Specialized Upper Secondary Schools)” program by the Ministry of Education, Culture, Sports, Science and Technology.

Overview
The Information Electronics Department installed the MDX-40 Subtractive RP machine in January 2007. It is used for a variety of applications including third-year student research assignments. It is also used to create teaching materials and to manufacture parts used in microcomputer cars*1 for the Information Electronics Club, an extra-curricular activity for students.
  *1 Micom Car Rally: A race held between fully self-propelled line-tracing robotic cars. Each robotic car is equipped with a one-chip microcomputer.
For details, visit: http://www.mcr.gr.jp/index.html.
 

Benefits of the Development
Captions (Mr. Kenichi Yamazaki, Teacher, Information Electronics Department, interviewed in December 2007)
The MDX has dramatically improved our creativity and expanded the range of items we can produce. With the MDX, today we are able to conceptualize and create products that we never even considered in the past. I produce my own teaching materials with the MDX and create materials for other teachers as well. Using the MDX, I milled a positioning jig from chemical wood. The jig enables my students to precisely position the material for processing, making it easier for them to use the machine. While I present some ideas and questions to my students, they determine the specific items they will produce. For their research assignment, my third-year students created an acrylic PC keyboard cover for people with impaired hands and a line-tracing robot course. The utilization rate of the MDX is very high.

Captions (Mr. Yukihiro Takahashi, Teacher, Information Electronics Department, interviewed in December 2007)
I have always wanted to produce microcomputer car parts from 3D data using Shade CG software. When I attended a summer seminar hosted by The National Association of Principals of Technical Senior High Schools, I saw many processed samples and discovered many types of chemical woods with different densities. I knew then that we could manufacture the parts we needed. To create a microcomputer car, you must design both its software and its hardware, including the chassis and electronic circuits. In the past, we produced the chassis entirely through manual processes and it was very hard to assemble all the parts. Since deploying the MDX, we have significantly reduced the time spent producing and modifying the parts, and we can now dedicate much more time to designing the control program. Sometimes the parts get damaged during the test runs, but now we can manufacture spare parts in advance. We can also continue with other projects while the MDX processes the material. These benefits together with the efforts of our students enabled us to enter the Micom Car Rally this year, which is a national competition.
 

Teachers Takahashi (left)
and Yamazaki (right)

Course (painted) for the line trace robots

The removable jig milled on the MDX

Microcomputer car


Deployment results
Parts for teaching materials
   
Parts for Robot competition
   
  Microcomputer car design and parts, painted chemical wood, 3D CAD: SHADE  
 
     
 
  Jig for positioning  
Jig for positioning: chemical wood
   
  Plaster works  
Styrofoam Chemical wood
Styrofoam (painted) Engraved Seal
 

<Images courtesy of Information Electronics Department, Hiroshima Municipal Technical High School>

 
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